Congratulations on your selection of the premier EMI/RFI Shielding product
for your application. Though the Ultra-Vanshield product is a durable and easy
to use item, as with any conductive gasket there are some simple steps that
should be taken to maintain the electrical integrity of the product.
Storage:
- All Ultra-Vanshield products are shipped in their own environmentally sealed
bags to protect the product from chemicals or dirt that may be present in your
storage location. When not in use, the product should be kept in these sealed
bags.
- Products containing pressure sensitive adhesive (PSA) should be kept stored
at a maximum temperature of 95° F and a maximum relative humidity of 70%. The
product may experience a short-term (less than 4-5 weeks) exposure to a
maximum temperature of 140° F and a maximum relative humidity of 80% without
damage.
- Shelf life of material under the above conditions is typically one year for
items with PSA and ten years for products without PSA.
Usage and Installation Guidelines:
- As with any EMI product, it is important to eliminate the chance of
deposition of an insulative barrier between the product and the two conductive
surfaces to which it is being applied. First, the metals should be free from
of oils and/or non-conductive materials. Second, the gasket should be clean.
This can be accomplished with the following precautions.
- In order to avoid deposition of insulating oils on the product surface,
cotton gloves preferably, or rubber gloves should be used on the factory floor
to handle the gasket. If this is not possible, care should be taken that
workers hands are clean and free of grease, hand lotions, food oils, etc.,
prior to handling the gasket.
- Regular cleansing of the gasket once in application is generally not
necessary. However, if the gasket does got soiled either prior to application
or in duty, the gasket should be cleaned with hot water and a mild soap
(Palmolive) and thoroughly rinsed with water. Do not rub, or scrub the gasket
with an abrasive pad.
Warning!!! Standard Ultra-Vanshield gaskets should not be cleaned or exposed
on a long-term basis with the following chemicals;
- Hydrocarbon solvents such as toluene or mineral spirits
- Chlorinated solvents such as trichloroethylene
- Ketones such as acetone
- Alcohols
In cases where the product will be significantly exposed to the above
materials, special Ultra-Vanshield materials are available.
If soap and water does not provide significant cleaning, rubbing alcohol
(dilute isopropyl alcohol) can be used as a light solvent to clean the gasket.
However, numerous cleanings with this material or aggressive rubbing is not
recommended as the alcohol will tend to slightly and temporarily swell the
gasket
- Stretching or elongation of the gasket may occur during installation.
Excessive stretching (over 50% local elongation) can cause reduced shielding
quality and should be avoided.
Gaskets with Pressure Sensitive Adhesive (PSA) require some extra steps in
application;
- Mounting surfaces should be clean and free of grease, oils or liquids.
- Upon installation, the release liner should be carefully separated from the
adhesive using a fingernail or sharp edge. Touching the adhesive with fingers
should be avoided after removing the release liner as dirt and hand oils will
reduce adhesion.
- The gasket, typically positioned and pressed into place, should be installed
with a minimum of stretch, generally less than 5%. Being an elastomeric
material, stretched gasket will attempt to return to its original shape. This
may result in the gasket loosening or pulling off the intended substrate. The
Gasket may be moved for up to 90 seconds after being applied, but this should
be avoided if possible. Subsequent movement could reduce adhesive strength and
may elongate the material; possibly affecting it's electrical properties.
Ideally, PSA will reach its ultimate bond strength after 24 hours at room
temperature.
other
Factors to consider pressure sensitive adhesives PSA for extusions
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